Beveling machine for gear wheels: Precision begins at the edge
Gears with sharp edges are a disruptive factor in any production process. The RGC350 beveling machine eliminates this risk. It produces defined chamfers that are technically precisely matched to the component. This ensures safe assembly, stable processes and durable products, even with complex geometries or changing batch sizes.
The RGC350: Designed for gear contours
This machine is not an all-round solution, but rather a specialist. The RGC350 was developed specifically for the radial gear chamfering process. It machines gear tooth faces at high speed in continuous engagement. In doing so, it produces defined chamfers that precisely match the technical drawing. Even with difficult geometries, it works reliably, reproducibly and economically. The machine is compact, intuitive to operate and low-maintenance. It precisely meets the requirements of modern gear manufacturing.
An overview of its strengths
- Workpieces up to Ø 300 mm and 350 mm in length
- Dry cutting: no cooling lubricant
- Set-up times < 15 minutes
- Operation via specially developed, intuitive user interface
- Extremely compact design: approx. 2 m² installation area
This machine does not stand idle. It works reliably day after day, part after part.
How does our beveling machine work?
- Inserting the workpiece
The gear wheel is inserted and positioned in the machine either manually or automatically. The clamping device fixes the part precisely and vibration-free. - Tooth gap detection
The machine automatically detects the exact position of the tooth gaps. This eliminates the need for manual alignment. Even with components with irregular pitch, the engagement remains correct. - Approaching the milling tool
The specially developed tool is moved to the defined chamfer position. The angle and depth are precisely set in advance and can be documented at any time. - Continuous machining
The tooth face edge is milled while the component is rotated through the machine. The engagement remains constant, resulting in a uniform, burr-free chamfer. - Removing the workpiece
The finished gear is removed or transferred via an automation unit. It is immediately ready for assembly, as no reworking or cleaning is required.
Depending on the workpiece geometry, the processing time is in the range of a few seconds. The entire process is fully automatic and offers consistently high repeat accuracy.
How you benefit from our beveling machine
Installation without edge problems
The chamfered rack edges facilitate installation. No bonding, no jamming, no damaged mating surfaces – particularly important in automated processes.
No reworking necessary
The milled chamfers are burr-free and dimensionally accurate. The component is ready for assembly immediately after machining, without any additional steps or follow-up checks.
Resolve bottlenecks in deburring
The automated chamfering process relieves critical areas in production. Manual deburring is no longer necessary, which saves on personnel and reduces waste.
Greater safety during handling
No more sharp edges. This reduces cuts and increases safety when handling gears manually.
Reproducible quality with every cycle
The machine delivers consistent results, even with changing components. This ensures process reliability and reduces complaints.
No special solutions required
Thanks to automatic tooth gap detection, dry cutting and intuitive controls, the machine can be integrated directly into existing processes without the need for special technology or lengthy adjustments.
For which applications is the RGC350 particularly suitable?
The RGC350 is used wherever precision chamfered gears are required – regardless of quantity, geometry or industry.
- Automotive industry (conventional & e-mobility): For transmission parts, differential components and eDrive gears where the edge must fit precisely.
- Mechanical and plant engineering: For robust gear parts with long service lives and high fitting costs, such as in shaft systems or large gearboxes.
- Racing and two-wheel technology: For high-precision, lightweight gears with maximum functional reliability and minimum friction loss.
- Aerospace technology: For safety-critical components where every edge must be checked, documented and functionally reliable.
- Contract manufacturers with changing geometries: For service providers who process new components on a daily basis and need flexible, reliable solutions without constant retooling or time-consuming adjustments.
- Agricultural and commercial vehicle construction: For robust gears that are subject to heavy contamination and variable loads in everyday use, yet still need to be precisely mountable.
What sets us apart
TEC for GEARS does not supply off-the-shelf machines, but solutions that are precisely tailored to the customer’s needs. We are specialists in gear finishing – and our customers feel this in every phase of our collaboration.
We think in terms of processes, not products
For us, it’s not the machine that takes centre stage, but the functioning overall process. We supply everything from a single source, from test processing to integration into your production.
We know gear manufacturing from practical experience
Over 15 years of experience in gear manufacturing goes into every consultation and every technical decision. We understand your components and your challenges.
TEC for GEARS!
We respond immediately
When you contact us, you will speak to a technician, not a call centre. We will respond quickly, concisely and directly, even after the project has been completed.
We offer genuine decision-making certainty
You don’t have to buy a machine without knowing what it can do. We offer trial machining with your component – documented, traceable and tailored to your application.
We develop tools ourselves
Our milling tools are not purchased parts, but are optimised for our processes. This ensures service life, process quality and precise coordination with your application!
We support you in the long term
Once commissioning is complete, we don’t simply withdraw, but rather begin our partnership. We continue to support you for years to come with adjustments, service or new workpieces.
Would you like to work with us?
Want to see what a functioning chamfer looks like? Then let’s talk.
We’ll show you how the RGC350 fits into your production process. Whether for individual parts or series production. We don’t make promises, we deliver results!